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GenCoupe1. Disconnect the negative (-) battery terminal (A).
Attachment:
Turbo-1.gif [ 9.99 KiB | Viewed 163 times ]
2. Remove the drain plug (A) and drain the engine coolant.
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Turbo-2.gif [ 8.59 KiB | Viewed 163 times ]
3. Remove the front muffler (A).
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Turbo-3.gif [ 8.04 KiB | Viewed 160 times ]
4. Disconnect the breather hose (A), vacuum hose (B). And remove the air duct (C) and air cleaner assembly (D).
--------------------------------------------------------------------------------Tightening torque :
Bolt : 7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
Clamp : 2.9~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.1 ~ 3.6lb-ft)
-------------------------------------------------------------------------------- Attachment:
Turbo-4.gif [ 14.01 KiB | Viewed 160 times ]
5. Disconnect the intercooler inlet hose (A).
--------------------------------------------------------------------------------Tightening torque :
Bolt : 14.7 ~ 19.6N.m (1.5 ~ 2.0kgf.m, 10.8 ~ 14.4lb-ft)
Clamp : 4.9~ 6.8N.m (0.5 ~ 0.7kgf.m, 3.6 ~ 5.0lb-ft)
-------------------------------------------------------------------------------- Attachment:
Turbo-5.gif [ 11.45 KiB | Viewed 161 times ]
6. Remove the drive belt (A).
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Turbo-6.gif [ 11.67 KiB | Viewed 160 times ]
7. Remove the turbo control hoses (A).
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Turbo-7.gif [ 11.25 KiB | Viewed 161 times ]
8. Remove the power steering pump. (Refer to steering group)
9. Remove the steering pump bracket (A).
--------------------------------------------------------------------------------Tightening torque :
19.6~ 23.5N.m (2.0 ~ 2.4kgf.m, 13.4 ~ 17.4lb-ft)
-------------------------------------------------------------------------------- Attachment:
Turbo-8.gif [ 9.13 KiB | Viewed 160 times ]
10. Remove the exhaust manifold heat protector (A) and turbocharger heat protector (B).
--------------------------------------------------------------------------------Tightening torque :
7.8~ 11.8N.m (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)
-------------------------------------------------------------------------------- Attachment:
Turbo-9.gif [ 10.14 KiB | Viewed 161 times ]
11. Remove the oxygen sensor connectors (A).
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Turbo-10.gif [ 9.66 KiB | Viewed 159 times ]
12. Remove the coolant hoses (A) and oil hoses (B) from turbocharger.
Attachment:
Turbo-11.gif [ 23.04 KiB | Viewed 160 times ]
Attachment:
Turbo-12.gif [ 10.82 KiB | Viewed 159 times ]
13. Remove the turbocharger stay bolt (A) and WCC stay bolt (B).
--------------------------------------------------------------------------------Tightening torque :
A: 49.0 ~ 53.9N.m (5.0 ~ 5.5kgf.m, 36.1 ~ 39.8lb-ft)
B: 8.6~ 27.4N.m (1.9 ~ 2.8kgf.m, 13.7 ~ 20.2lb-ft)
-------------------------------------------------------------------------------- Attachment:
Turbo-13.gif [ 8.15 KiB | Viewed 159 times ]
14. Remove the exhaust manifold & turbocharger assembly (A) and gasket.
--------------------------------------------------------------------------------Tightening torque :
49.0 ~ 53.9N.m (5.0 ~ 5.5kgf.m, 36.1 ~ 39.8lb-ft)
--------------------------------------------------------------------------------
Attachment:
Turbo-14.gif [ 10.73 KiB | Viewed 158 times ]
Attachment:
Turbo-15.gif [ 34.15 KiB | Viewed 159 times ]
